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CSB塑料轴承产品05
CSB塑料轴承产品04
C02 Universal cable carriers

Product properties

C02.25 universal cable carriers for a wide range of applications, easy and versatile assembly combined with ruggedness - high strength paired with quieter motion - long cable life and many mounting options.

● Easy assembly: Chain links openable along inner or outer radius from both sides

● High strength: large pin/bore and crossbar with high locking force 

● Long service life: lateral sliding surfaces design    

● For long unsupported lengths: strength and double stop-dog design 

● Universal connection: many mounting options with or without strain relief

ESD CABLE CHAINSElectrically conductive ESD/ATEX version C02E upon request


C02.18 Universal cable carriers
C02.18 Universal cable carriers

● Inner height:18 mm

● Inner width:38-125 mm
● Bend radius:38-150 mm
● Link pitch:40 mm

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C02.25 Universal cable carriers
C02.25 Universal cable carriers

● Inner height:25 mm

● Inner width:38-125 mm
● Bend radius:55-250 mm
● Link pitch:46 mm

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C02.35 Universal cable carriers
C02.35 Universal cable carriers

● Inner height:35 mm 

● Inner width:50-150 mm
● Bend radius:63-250 mm
● Link pitch:56 mm

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C02.45 Universal cable carriers
C02.45 Universal cable carriers

● Inner height:45 mm

● Inner width:75-175 mm
● Bend radius:75-300 mm
● Link pitch:67 mm

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▊ Product introduction

C02 universal cable carriers for a wide range ofC02 Universal cable chains

applications, easy and versatile assembly combined with

ruggedness - high strength paired with quieter motion -

long cable life and many mounting options.



Universal cable chains multiple opening methods  

Multiple opening methods





Universal cable chains flammability Class  Flammability Class UL94 HB

Universal cable chains CE certification   CE certification

Universal cable chains RoHS certificatio    RoHS certification

Electrically conductive ESD/ATEX version universal cable chains     Electrically conductive ESD/ATEX version C02E upon request


▊ Standard dimensions

Universal cable carriersPart No.

Inner width 

Bi

[mm]

Outer width 

Ba

[mm]

Inner height 

Hi

[mm]

Outer height 

Ha

[mm]

Bend radius 

R

[mm]

Unsupported 

length

[m]

Universal cable chains C02.18C02.1838-12554-1411828
38-150≤1.8
Universal cable chains C02.25C02.2538-12554-141253555-250≤2.4
Universal cable chains C02.35C02.3550-15066-1943550
63-250≤2.8
Universal cable chains C02.45C02.4575-17595-2704564
75-300≤3.7


▊ Installation

CSB Universal cable chains installation

Unsupported applications

If the upper run of the chain operates without touching the lower run over the entire travel, it is called an unsupported application. The distance between moving end and the beginning of the radius curve of the is called the unsupported length. The unsupported application is the most common. DURAMOV® chains are very well suited for high dynamics and long service life. The maximum unsupported length depends on the fi ll weight and the type of chain or tube. As a result, we differentiate among three types of unsupported length.

▊ Unsupported with straight upper run FLG

The chain is unsupported FLG when the upper run still has camber, is straight or has a maximum sag of 1/2 of the chain link height. Installing the chain in FLG is always recommended. The runs smoothly without additional vibration.

拖链直线架空安装拖链直线架空安装
 The FLG type of installation always generates the longest service life and can be operated with the max. values for speed and acceleration.

Unsupported with permitted sag FLB

The chain is unsupported FLB when the sag is more than 1/2 Chain link height and less than the smallest available radius of this DURAMOV® series. In most applications the can be used unsupported FLB without any problems. There are restrictions concerning the maximum speed and acceleration.

拖链安全塌腰架空安装
 The FLG type of installation always generates the longest service life and can be operated with the max. values for speed and acceleration.

Critical sag

When the sag of the chain is higher than allowed for FLB, it is in critical sag. Using an chain in critical sag should be avoided or solved with special solutions. An chain should never be installed with critical sag. Applications may reach critical sag after long service times. The chain or tube should be replaced in these cases.

拖链危险塌腰架空安装

Vertical, hanging applications

For hanging applications, heights of over 100m are possible with DURAMOV®. Particularly in the area of material fl ow technology, the chain enables a bundled supply of a wide variety of cable types. The use of an chain ensures that individual cables are not entangled in parts of shelves or protruding pallets. We recommend locking mounting brackets for vertical hanging applications.

Cables and hoses

Two important factors in vertical hanging applications are how the cables and hoses lay in the chains and and how they are secured at the end points: all cables and hoses must be hung so that they bear their own weight. The chain the chain fulfi ls the function of orderly conduit bundling only and should not absorb any further tensile forces. The chain interior separation elements should be used for distinct division of all cables and hoses. The cables and hoses must be secured carefully to both end points of the chain. The strain relief must be designed so that the opposite run cannot catch. Safe strain relief and clear separation of the cables and hoses are the basic prerequisites for hanging installations. Cables must be able to move freely and bear their own weight.

Vertical motion with lateral acceleration

If the application has a purely vertical movement without lateral acceleration, a lateral support is not necessary. If lateral acceleration occurs, lateral guidance of the chain must be provided in most cases. The diagram shows the principle of such guidance. Partial guidance is also an option however, it must at least cover the area in which the chain may sway. Lateral acceleration can occur in two directions. The lateral guidance must be installed accordingly. If you have a choice, the layout in fi gure A is preferred. The lateral acceleration then acts transversely to the chain, where it is more stable. When using a guide, an chain with camber should be selected. This ensures that the chain is pressed into the trough.

拖链竖直悬挂安装拖链竖直悬挂安装

Vertical standing applications

Standing applications are standard on many machines and plants. Cables will be guided safely in vertical strokes.

Mounting brackets

The mounting brackets must be attached so that the chain cannot bow outwards. Locking mounting brackets are highly recommended because they can be attached fl ush to the machine.

Cables and hoses

Cables and hoses must be laid in the chain so that they can bend freely and bear their own weight. For precise guidance of the cables and hoses, we strongly recommend interior separation elements. Cables must be strain relieved at both ends.

Lateral acceleration

If lateral acceleration occurs, the chain should, in most cases, be supported along the outer radius. For higher chain heights, it is generally recommended that at least the first three links on the outer radius be supported. For maximum heights and weights, the whole distance must often be supported. Due to the wide variety of combinations involving fi ll weights, stroke heights, chain types and bend radius, we recommend you contact with us. 

拖链垂直-站立应用    拖链垂直-站立应用

Side-mounted Chains

DURAMOV® chains placed on their side can be used unsupported to a limited extent. The turned unsupported length in this case is dependent on the following factors:

 1、Fill weight

 2、Width of the chain

 3、Bend radius

 4、Parallel placement

 We recommend locking mounting brackets for sidemounted applications

侧向安装拖链

The greater the fi ll weight of the chain, the shorter the available unsupported length. When placed on its side, the chain width, in effect, becomes the height. As this height increases, the chain becomes proportionally more stable. If further movement in a second axis is added to the parallel motion of two chains, the unsupported length is impaired. For applications with low fi ll weight, the standard mounting chain is supported brackets are adequate. If, however, the fi ll weight is high and the travels are long, the chain must then be supported either in whole or in part. Due to the variety of application possibilities, we strongly recommend you make use of our consulting services. 

Side-mounted chains are strongly recommended if the installation height is restricted.

 Standard values for unsupported lengths, side-mounted, upon request. The unsupported lengths can be extended by supporting the links next to the mounting brackets.

Distribution rules | Cables and hoses

In order to ensure that the chain is functioning properly and to avoid damage to the cables or hoses, the following principles must be observed when laying cables or hoses:

电缆或者软管在拖链中的布置This minimum clearance would be 10% for electrical round cables, 20% for hydraulic hoses.
电缆或者软管在拖链中的布置In order to reduce the possible friction, avoid pipes with different skin materials such as cables or hoses.(eg: cable and hydraulic hoses)
电缆或者软管在拖链中的布置In applications where multiple cables and hoses are used, in order to avoid mutual friction between them, it is preferable to place them in a suitable separate space and separate them from each other with a spacer. If there are no conditions to achieve, make sure there is enough space between them to avoid mutual friction (H<D).
电缆或者软管在拖链中的布置The cables or hoses are laid in a symmetrical manner according to their diameter and weight. The largest and heaviest cables are placed on the outside of the section and the small and light cables are placed on the inside.
Vertical separators for C02 cable carriers
Vertical separators for C02 cable carriers

● The separator separates inside space of the chain to protect cables, oil hoses, gas hoses, etc.

● Separator with high strength, can be firmly fitted in carriers

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C-profile brackets for C02 cable carriers
C-profile brackets for C02 cable carriers

● Aluminum alloy, surface anodized

● The tiewrap elements can move within the guide slot

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Horizontal separators
Horizontal separators

● Use with vertical separators to arrange the space in the cable chain in layers up and down.
● The vertical separators can move freely along the horizontal direction.

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BL Bellows
BL Bellows

BL bellows is suitable for use in general mechanical applications, The good anti-freezing ability and self-extinguishing properties can be used in automotive industries. The bellows keep high impact resistance in ...

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CSB-PCC® Plastic Cable Chains Finder[V1.0] is based on the analysis and calculation of a large number of test data in CSB® laboratory. You can calculations filler and installation data by entering parameters such as cables, gas tubes, oil tubes and installation data, The system will analyze your design data and finally output the adaptation cable chains.
Because the system calculate and analyze based on lab data, it can't exactly meet the ractual use requirements absolutly. The system data verification has certain limitations; CSB® recommends that the cable chains must be tested again to verify whether it meets the actual use requirements.
CSB-PCC® Plastic Cable Chains Finder output data information is only for design reference, and can not be used as the final standard for determining the cable chains conformity, If you have any questions, please contact CSB® sales engineers.

C02 Universal cable chains

Type PDF
Size 687KB
Time 10-2023
No. CSB/CAT.064
download

339

▊ Typical Applicable Industries and Applications

● General machinery

● Construction machinery

● Printer and plotter

● Handling machines

● Plastic handling machines

● Semi-conductor machines

● Glass machines

● Limited long travel applications

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