C02 Universal cable carriers - CSB® Plastic Bearing Technology

Product properties

C02.25 universal cable carriers for a wide range of applications, easy and versatile assembly combined with ruggedness - high strength paired with quieter motion - long cable life and many mounting options.

● Easy assembly: Chain links openable along inner or outer radius from both sides

● High strength: large pin/bore and crossbar with high locking force

● Long service life: lateral sliding surfaces design

● For long unsupported lengths: strength and double stop-dog design

● Universal connection: many mounting options with or without strain relief

Electrically conductive ESD/ATEX version C02E upon request

C02.18 Universal cable carriers

● Inner height：18 mm

● Inner width：38-125 mm
● Bend radius：38-150 mm
● Link pitch：40 mm

C02.25 Universal cable carriers

● Inner height：25 mm

● Inner width：38-125 mm
● Bend radius：55-250 mm
● Link pitch：46 mm

C02.35 Universal cable carriers

● Inner height：35 mm

● Inner width：50-150 mm
● Bend radius：63-250 mm
● Link pitch：56 mm

C02.45 Universal cable carriers

● Inner height：45 mm

● Inner width：75-175 mm
● Bend radius：75-300 mm
● Link pitch：67 mm

▊ Product introduction

C02 universal cable carriers for a wide range of C02 Universal cable chains

applications, easy and versatile assembly combined with

ruggedness - high strength paired with quieter motion -

long cable life and many mounting options.

Universal cable chains multiple opening methods

Multiple opening methods

Universal cable chains flammability Class Flammability Class UL94 HB

Universal cable chains CE certification CE certification

Universal cable chains RoHS certificatio RoHS certification

Electrically conductive ESD/ATEX version C02E upon request

▊ Standard dimensions

Universal cable carriers	Part No.	Inner width Bi [mm]	Outer width Ba [mm]	Inner height Hi [mm]	Outer height Ha [mm]	Bend radius R [mm]	Unsupported length [m]
	C02.18	38-125	54-141	18	28	38-150	≤1.8
	C02.25	38-125	54-141	25	35	55-250	≤2.4
	C02.35	50-150	66-194	35	50	63-250	≤2.8
	C02.45	75-175	95-270	45	64	75-300	≤3.7

▊ Installation

▊ Distribution rules | Cables and hoses

In order to ensure that the chain is functioning properly and to avoid damage to the cables or hoses, the following principles must be observed when laying cables or hoses:

	▊ This minimum clearance would be 10% for electrical round cables, 20% for hydraulic hoses.
	▊ In order to reduce the possible friction, avoid pipes with different skin materials such as cables or hoses.（eg: cable and hydraulic hoses）
	▊ In applications where multiple cables and hoses are used, in order to avoid mutual friction between them, it is preferable to place them in a suitable separate space and separate them from each other with a spacer. If there are no conditions to achieve, make sure there is enough space between them to avoid mutual friction (H<D).
	▊ The cables or hoses are laid in a symmetrical manner according to their diameter and weight. The largest and heaviest cables are placed on the outside of the section and the small and light cables are placed on the inside.

Vertical separators for C02 cable carriers

● The separator separates inside space of the chain to protect cables, oil hoses, gas hoses, etc.

● Separator with high strength, can be ﬁrmly ﬁtted in carriers

C-profile brackets for C02 cable carriers

● Aluminum alloy, surface anodized

● The tiewrap elements can move within the guide slot

Horizontal separators

● Use with vertical separators to arrange the space in the cable chain in layers up and down.
● The vertical separators can move freely along the horizontal direction.

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C02 Universal cable chains

Type PDF

Size 687KB

Time 10-2023

No. CSB/CAT.064

download

710

▊ Typical Applicable Industries and Applications

● General machinery

● Construction machinery

● Printer and plotter

● Handling machines

● Plastic handling machines

● Semi-conductor machines

● Glass machines

● Limited long travel applications

▊ DURAMOV® Cable Chain Test Video

CSB conducts approximately 10 million DURAMOV® cable chain endurance tests at 68 laboratory stations and more than 30 application stations every year. The cable chain test laboratory includes different installation and application tests: short-stroke unsupported installation, vertical hanging, vertical standing, side-mounted and long-stroke sliding tests in outdoor natural climates; The cable chain application station tests include: Application tests of C02 cable chains on machining centers, Application tests of C02 and C06 cable chains on grabbing manipulators or robots, Application tests of C03 cable chains on long-stroke manipulators, Application tests of micro cable chains such as C01 and C31 on high-frequency motion devices...

▊ DURAMOV® cable chains application test in manipulators and long travels gliding movements

DURAMOV® cable chains undergo durability testing for robot applications and long-stroke drag and slide applications in a precision shaft production workshop in Anhui, China. C02.25 cable chain is mainly used in the Z-axis and Y-axis of the manipulator, and C03.42 cable chain is mainly used in the long-stroke moving area of the manipulator; the lateral travel about 25 meters, and it performs more than 2,000 cycles every day, and the grabbing movements over 4000 cycles; DURAMOV® cable chain ensures 24-hour trouble-free operation of the automatic production line...

塑料电缆拖链查询器 — DURAMOV®

DURAMOV® Cable Chain Finder V1.1

view tools

▊DURAMOV® Cable Chain Finder[V1.1] is based on the analysis and calculation of a large number of test data in CSB® laboratory. You can calculations filler and installation data by entering parameters such as cables, gas tubes, oil tubes and installation data, The system will analyze your design data and finally output the adaptation cable chains.
▊Because the system calculate and analyze based on lab data, it can't exactly meet the ractual use requirements absolutly. The system data verification has certain limitations; CSB® recommends that the cable chains must be tested again to verify whether it meets the actual use requirements.
▊DURAMOV® Cable Chain Finder output data information is only for design reference, and can not be used as the final standard for determining the cable chains conformity, If you have any questions, please contact CSB® sales engineers.

高柔性电缆查询器 — FLEXMOV®

FLEXMOV® High-flexible Cable Finder V1.0

view tools

▊FLEXMOV® High-flexible Cable Finder V1.0 is based on a large amount of test data from CSB® laboratories and combined analysis and calculation of cable materials and structural characteristics. You can find suitable cables by selecting sheath materials, cable application parameters and application environment options, and combined with the cable core wire and shielding requirements, the system will output an adapted flexible cable.

▊Since the system's simulation calculation analysis based on theoretical data may not fully meet the input parameters, data verification has certain limitations; CSB® recommends that flexible cables need to be tested and verified again on the equipment to fully meet the actual use requirements.

▊The output data information of the FLEXMOV® high-flexible cable finder is only for reference in design selection and cannot be used as the basis for final cable compliance determination; if you have any questions, please contact CSB® sales engineers.

+86-400-6633-096

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